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THY series of malodorous gases (industrial waste gases) UV photolysis purification equipment Maintenance-free & Rapid deodorization

 

Office address: Rm 610-613, ShenMao Business Center Building, No.59 Xinwen road, Futian, Shenzhen, China.

Factory address: Xinhong industrial park, Gongming town, Guangming new developed area, Shenzhen, China.

Postalcode: 518000

Telephone:+86-0755-83065335,+86-0755-83062272,+86-0755-83089536

Fax: +86-0755-83065340

Website: http://www.szthy.com/

 

Products

 

THY series of malodorous gases (industrial emissions) UV efficient photolysis and purification equipments

(Utility model patent No:ZL 200920206306.7/ The patent No: ZL 200710075448.X)

1、Profile

ShenZhen Thyture Environ -Tech Develop Co Ltd set up in 1996. Registered capital of 12 million, state-level high-tech enterprises .With the continuous development and progress of the world, people’s requirement and protection of the environment have become higher. So from the beginning, adhering to the science and technology will create green environment, science and technology will benefit the spirit of human, our company established long-term cooperation with many universities and environmental research institutions, Committed to malodorous gases, industrial waste gas purification and development and utilization of energy saving products .Through our continuous efforts, finally developed a number of international leading level;with completely independent intellectual property rights of THY-series malodorous gases(industrial emissions) UV photolysis of clean and efficient technology and equipment, the technology and equipment, by the Shenzhen 2010 the government identified as"independent innovation products in Shenzhen City." .    

In recent years, the company has finished various types of waste gas treatment projects.  The treatment of malodorous gases and industrial waste gas involving various types of malodorous gases which came from sewage plant, landfill factory, refinery, plastic factory, rubber factory, chemical factory, pharmaceutical factory. With advanced technology, high performance-to-price ratio, perfect after-sale service system, we achieved good economic and social benefits.

Our company serves for the administrative unit wholeheartedly with advanced technology, advanced equipment and the high quality service. We are willing to cooperate with domestic and foreign counterparts, in order to make greater contributions to the human environment.

 

 

2、Overview of malodorous gases

Malodorous gases pollution refers to all gas substances which stimulate olfactory organs of unhappiness and damage to the living environment. As a typical environmental hazard, it has been recognized by countries in the world. Many developed countries take it as a single public nuisance to study and implement special legislation to prevent. Malodorous gases treatment in foreign countries have been carried out for some time and in many industrial fields in Japan and Europe, such as fixed bed using activated carbon deodorization technology has a certain history. In recent years, our country began to attach importance to monitoring and prevention of malodorous gases pollution and also made the discharge standard of a part of malodorous gases(GB 14554-93)and supporting analysis. One of the purpose of prevention of the malodorous gases pollution is to achieve GB 14554-93 provisions of odour material (ammonia, trimethylamine, sulfureted hydrogen, methyl sulfureted hydrogen, methyl mercaptan, methyl sulfureted aether, Dimethyl disulfide, carbon bisulfide and styrene etc) emission standard and the ultimate purpose is to eliminate stench, create a non-odorous working and living environment. The odor intensity of an odor substance increased with the attempt to strengthen, according to data indicate that the amount of odor impression (that stench strength) material with the stench of human olfactory stimulus proportional to the amount of contrast, both the relationship between that is consistent with Weber-Fechner law.

 

I = K × logC + a   (1)

I——The amount of the feeling of the sense of smell of people, odor intensity.

K——Constant. Different Stench material has different K.

C —— Odor concentration.

a —— Constant, different Stench material has different a.

Type (1) shows that although it makes the stench material removal 90%, people‘s olfaction feel stench concentration only reduced half also less. This determines the control and prevention of stench is more difficult than the control and prevention of other air pollutants. Eliminating the stench is dozens of times, even thousands of times more strictly than meeting emission standard. Therefore strengthen stench pollution treatment is particularly important.

 Methods of present domestic and international stench treatment : 1.direct combustion 2.catalytic oxidation 3.ozone deodorization 4.activated carbon adsorption 5.Solution spray 6.biological degradation, etc. They have problems like high equipment investment, high operating costs, low handling volume, instability, low deodorization efficiency, secondary pollution in different extent.

 

3、Introduction of THY-Series UV photolysis purification equipment and performance.

 

3.1、Principles of product

1. the products use the special high-energy high ozone UV ultraviolet ray light to ray malodorous gases, cracking malodorous gases such as: ammonia, trimethylamine, sulfureted hydrogen, methyl sulfureted hydrogen, methyl mercaptan, methyl sulfureted aether, Dimethyl disulfide, carbon bisulfide and benzene ethylene, sulfide H2S, VOC type, benzene, toluene, xylene molecular bond. So that make the free state of pollutants molecules and ozone oxidation combined into harmless or low harm of small molecules such as CO2, H2O and so on.

2. Using high energy and high ozone UV ultraviolet ray beam to decompose oxygen molecules and produce free oxygen, which means active oxygen. Because of the electronic imbalance of free oxygen, it needs to be combined with oxygen molecule and become ozone.

UV + O2 → O-+ O * (active oxygen) O + O2 → O3 (ozone)

It’s known that ozone is effective on oxidating organic, so ozone has an immediate effect on removing odorous gases and other irritating smell.

3. Using exhaust devices input malodorous gases into this purification equipment and this purification equipment will use high energy and high ozone UV ultraviolet ray beam and ozone to decompose and oxidate odorous gases collaboratively. Make malodorous gases degrade into low molecular compounds, water and carbon dioxide, then educe outdoor through exhaust pipe.

4. using high energy and high ozone UV ultraviolet ray beam to crack molecular keys of malodorous gases bacteria and destroy nucleic acid (DNA) of bacteria. Then perform oxidating reaction though ozone and reach the purpose of deodorization and sterilization thoroughly.

 

 

3.2、Summary of product performance.

1.High Deodorization effect: The product can remove the main pollutants such as volatile organic compounds (VOC), inorganic compound, hydrogen sulphide, ammonia, mercaptan and various terrible odor effectively. Deodorization efficiency is highest above 99% and deodorization effect greatly exceeds the standards which promulgated by the state in 1993 about discharging Odorous pollutants (GB14554-93)

2.Without adding any substance: Only need to set up corresponding exhaust pipe and wind power so that malodorous gases can be deodorized and decomposed and purified though this equipment, without adding any material took part in a chemical reaction.

3.Adaptability: it can adapt to high concentrations, large gas capacity. It can be use for deodorizing and purifying different malodorous gases materials. Also,it can work 24 hours a day, stably and reliably.

4.Low operating cost: This equipment is noiseless and it needs no mechanical action, special management and maintenance. You should just make regular checks. Low energy consumption (Each processing 1000 cubic meters/hour, only about 0.2 degree electricity consumption). Wind resistance of equipment is extremely low < 50pa. It could save a large number of  wind power consumption.

5.No pretreatment: Malodorous gases needs no special pretreatment such as heating, humidifying,etc. Equipment can work normally in environment which has temperature in Celsius - 30 ℃ - 95 ℃, humidity in 30% - 98%, PH value in 2-13.

6.Equipment cover an small area and has a light weight: It is suitable for a compact layout, small venues and other special conditions. Equipment covers an area of <1 m / handling 10000m3 / h air volume.

7.High-quality imported materials: The performance of preventing fire, explosion, cauterization is good and the overall performance is secure and stable. The equipment adopt stainless steel material and it can be use more than 15 years.

8.High-tech environmental protection patent product: Using international advanced technology concept and through long-term repeated tests by experts and our company’s engineers, We developed a completely independent intellectual property high-tech environmental purification product. This product can completely decompose poisonous and harmful substances of malodorous gases and can achieve perfect deodorization effect. The decomposed malodorous gases can fully meet the harmless emissions standards and never cause secondary pollution, while achieve efficient sterilizing effect.( Invent patent number: ZL200710075448.X Practical new-type patent number: ZL200920206306.7)

3.3、Process flow diagram.

 废气处理流程示意图(英文版)

3.4、The specification of THY-EQ series of malodorous gases UV efficient photolysis and purification equipment

 

No:

Device model

Air volume (m3/h)

Device size (mm)

Wind exports (mm)

Power(W)/ voltage(V)

Wind resistance (pa)

1

THY-EQ2000*

1000

850×500×500

450×450

1.28kw/220v

50

2

THY-EQ6000*

1500

870×750×1100

650×750

1.6kw/220v

50

3

THY-EQ10000*

3000

870×750×1100

650×750

2.4kw/220v

50

4

THY-EQ15000*

5000

960×870×1100

650×750

3.2kw/220v

50

5

THY-EQ20000*

10000

1160×1060×1800

800×400

4.8kw/220v

50

6

THY-EQ30000*

15000

1160×1060×1800

800×400

6.4kw/380v

50

7

THY-EQ40000*

20000

1760×1560×2200

1500×700

,

9.6kw/380v

50

8

THY-EQ60000*

30000

1760×1560×2200

1500×700

14.5kw/380v

50

9

THY-EQ100000*

40000

3200×2000×1900

1800×1600

19.2kw/380v

50

10

THY-EQ120000*

60000

4400×2000×1900

1600×1600

28.8kw/380v

50

 

Applicable scope: Deodorization and purification of organic and inorganic malodorous gases which come from food processing plants, meat processing plant, slaughterhouses and poultry feed field, paper mills, sewage treatment plant, refuse transfer station, excrement processing, etc.

NOTE: The ability of processing malodorous gases is closely related with composition and concentration of malodorous gases. In this list, we set equipment processing ability for average malodorous gases concentration. You can adjust equipment processing parameters according to actual needs when you configurate it.

Typical products Photo Gallery

THY-EQ2000  THY-EQ6000

THY-EQ60000  THY-EQ120000

3.5The specification of THY-TQ series of industrial waste gases UV efficient photolysis and purification equipment.

 

No:

Device model

Air volume (m3/h)

Device size (mm)

Wind exports (mm)

Power(W)/ voltage(V)

Wind resistance (pa)

1

THY-TQ2500*

500

850×500×500

450×450

1.28kw/220v

<50

2

THY-TQ6500*

800

870×750×1100

650×750

1.6kw/220v

<50

3

THY-TQ10500*

1200

870×750×1100

650×750

2.4kw/220v

<50

4

THY-TQ15500*

2000

960×870×1100

650×750

3.2kw/220v

<50

5

THY-TQ20500*

3000

1160×1060×1800

780×400

4.8kw/220v

<50

6

THY-TQ30500*

4000

1160×1060×1800

780×400

6.4kw/380v

<50

7

THY-TQ40500*

6000

1760×1560×2200

1500×700

9.6kw/380v

<50

8

THY-TQ60500*

10000

1760×1560×2200

1500×700

14.5kw/380v

<50

9

THY-TQ100500*

12000

1760×1560×2700

1500×700

19.2kw/380v

<50

10

THY-TQ120500*

20000

1760×1560×3200

1500×700

28.8kw/380v

<50

Applicable scope: Deodorization and purification of organic and inorganic malodorous gases which come from oil refineries, rubber factories, tanneries, printing, chemical plants, Chinese and western pharmaceutical factory, metal foundry, plastics recycling plant, solvents spraying, etc.

NOTE: The ability of processing malodorous gases is closely related with composition and concentration of malodorous gases. In this list, we set equipment processing ability for average malodorous gases concentration. You can adjust equipment processing parameters according to actual needs when you configurate it.

Typical products Photo Gallery

THY-TQ2500  THY-TQ10500

THY-TQ30500  THY-TQ60500

4Applicable scope of THY series of malodorous gases (industrial waste gases) UV efficient photolysis and purification equipment

 

Deodorization and purification of malodorous gases which come from refineries, rubber factories, chemical plants, pharmaceutical plants, sewage treatment plants, waste transfer stations, etc.

Item name

The main source of malodorous gases

Hydrogen sulphide

Kraft pulp, oil refining, coke, petrochemical, gas, waste treatment, production or processing of carbon disulfide.

Thiols

Kraft pulp, oil refining, gas, pharmaceuticals, pesticides, synthetic resin, synthetic fiber and rubber.

Sulfur ethers.

Kraft pulp, oil refining, pesticides, waste disposal, sewage drains.

Ammonia

nitrogen, nitric acid, coke, waste processing, meat processing.

Amines

Aquatic product processing, livestock processing, leather, glue.

Indole.

Excreta disposal, sewage treatment, coking, rotting meat, slaughtering livestock.

Nitro

Fuel, explosives.

Hydrocarbons

Oil refining, coke, petroleum chemical, calcium carbide, fertilizers, engine exhaust, paint, solvents, ink printing.

Aldehydes

Refining, petrochemical, pharmaceutical, internal combustion engine exhaust, waste disposal, casting.

5THY series of malodorous gases (industrial waste gases) UV efficient photolysis and purification equipment compared with characteristics and economy of other deodorization treatment methods.

Treatment technology

Investment in equipment

Air volume

Concentration treatment

Operating costs

Operation and management

Deodorization efficiency

Secondary pollution

UV photolysis oxidation.

low

high

high

Low

easy

high

no

Direct combustion

high

low

high

high

difficult

high

yes

Activated Carbon Adsorption

low

middle

low

high

easy

low

no

Chemical catalyst.

high

low

high

high

difficult

high

yes

Ozone deodorization method

middle

low

middle

high

difficult

middle

no

biology deodorization method.

middle

middle

middle

law

difficult

middle

yes

Plasma pyrolysis.

high

high

low

low

easy

middle

no

 

6Typical Project Description

6.1Guangzhou City HuaPu Plaza, pumping stations Sewage treatment plant odor control system engineering examples malodorous gases

         Project Name: Guangzhou City HuaPu Plaza Pumping Station Square sewage treatment plant odor gas odor control system engineering.

         Owner: S & P Plaza, Guangzhou sewage treatment station

         Construction: Shenzhen Ocean Environmental Protection Technology Co.

         Processing Technology: UV - Ozone (UV/O3) photolysis / oxidation.

         Processing objects: general Plaza Guangzhou pump sewage treatment station of ammonia, hydrogen sulfide, methyl mercaptan, dimethyl sulfide and other malodorous gases.

         Malodorous gas purification capacity. 5000m3/h

         Purification treatment effect: significantly reduced the odor inside the pump, the outlet of the exhaust smell any smell completely.

         The situation.

工程案例图

6.2Shenzhen Textile Materials Co., Ltd.Lucky photoelectron examples from engineering.

        Project Name: Shenzhen Textile Materials Co., Ltd.Lucky photoelectron emission control projects.

        Client: Shenzhen Optoelectronic Materials Co., Ltd.Shenzhen Textile Lucky.

        Construction: Shenzhen Ocean Environmental Protection Technology Co., Ltd.Tianhao.

        Processing Technology: UV - Ozone (UV/O3) photolysis / oxidation.

        Processing elements: the production of ethyl acetate produced the workshop, carboxylic acids, alcohols, esters and other industrial emissions.

        The amount of processing gas。6000m3/h.

        Treatment effect: exhaust gas purification effect is very obvious, shop around completely smell gas odor.

        The situation.

工程案例图

6.3Fujian Nanping Aluminium AG, paint baking exhaust gas purification treatment works (industrial emissions).

         Governance Project: Paint Baking exhaust gas purification treatment.

         Ingredients: polyvinylidene fluoride, fluorocarbon, benzene, toluene, xylene, methyl isobutyl (a) ketones.

        Processing volume: 1500 m3 / h two sets, 4000 m3 / h sets.

        Device configuration: THY-TQ15500 UV photolysis of industrial waste gas purification equipment. THY-TQ6500 UV photolysis of industrial waste gas purification equipment.

         Processing Standard: "Integrated emission standard of air pollutants" (GB16297-1996), "odor emission standards. (GB14554-1993),Atmospheric Environment Quality Standard" (GB3095-82) an emission standard.

工程案例图

6.4Several cities in Shandong Pharmaceutical waste gas purification project (industrial emissions).

         Governance Project: deodorization gas purification reactor.

         Ingredients: High concentration of hydrogen sulfide, ammonia, sulfur dioxide emissions.

         Air volume: a decontamination 8000m3 / h, two decontamination 20000m3 / h.

         Use of equipment: THY-TQ100500 UV photolysis of industrial waste gas purification equipment, THY-TQ150500 efficient UV photolysis of industrial waste gas purification equipment.

         Processing Standards: to achieve "emission standards for odor pollutants" (GB14554-1993) II emission standards.

工程案例图

 

UV photolysis and efficient purification method.

Biological decomposition.

Activated Carbon Adsorption.

Plasma method.

Plant liquid deodorant spray method.

Sweetening purification principle.

 

High-energy UV ultraviolet purification equipment in the photolysis, the cleavage of molecular chain oxidation of malodorous substances, changes in the structure of matter, the polymer contaminants, pyrolysis, oxidized low molecular weight harmless substances, such as water and carbon dioxide.

Dissolves the pollutants of malodorous gases by circulating water. Degrade contaminants of water into less harmful substances  by the microorganisms cultivated from bed in the water.

Using elements of the active carbon internal pore structure and the huge  surface area to absorb the malodorous gases molecules which come through the activated carbon pool

Using elements of launching high voltage electrode ions and electron to destroying the molecular structure of malodorous gases to bombard malodorous gases molecules of waste gas and achieve the purpose of purifying and deodorization

Spraying plant extract (deodorants) to the space which produced malodorous gases to neutralise malodorous gases and achieve the purpose of deodorization

Deodorant efficiency.

(GB14554-93)

Deodorization effect of more than 99% purification and deodorization effect of greatly exceeding the national 1993 emission standards promulgated by the malodorous substances;.

(GB14554-93)

Deodorization efficiency can reach 70% when microbial activity is good, deodorization efficiency will greatly reduced when microorganism activity decreases, deodorization  efficiency and purifying efficiency is extremely unstable

 

Initial deodorization efficiency can reach 65%, but easily saturated, usually become invalidation in days, need to replace frequently

 

Suitable for low concentration odorous gas purification, deodorization efficiency can reach 80% in normal operation conditions

 

Deodorization treatment effect of low concentration odorous gases can reach 50%

Processing gas composition.

Capable of handling ammonia, hydrogen sulfide, methyl mercaptan,   dimethyl sulfide, benzene, styrene, carbon disulfide, trimethylamine,   dimethyl sulfide high concentration gas mixture.

To deal with one or several of a similar nature need to develop specialized microbial gas.

 

For low concentration, the amount of ozone winds of alcohol, fat effect more apparent. But the handling of humidity in the exhaust gas is not effective.

 

Can handle the full composition of a variety of ozone gas mixture, but high concentrations of flammable gases, can easily cause an explosion.

According to the type of gas required to choose different types of spray solution.

Life.

High-energy UV lamp life more than three years. Equipment life more than a decade.

Conservation is difficult, frequently adding agents to control the PH value, temperature, etc.

Activated carbon to be replaced frequently.

Concentration in the exhaust gas and low humidity conditions, the long-term work

Often need to spray liquid dosing, control the PH value.

Operation and maintenance costs.

 

reliable and very stable purifying technology, purification equipment can work normally without daily maintenance, very low operating and maintenance cost

high operating and maintenance cost, need to join chemicals frequently to keep the microorganism activity, high requirement of circulating water, otherwise microbes would die and cultivate again would take a long time.

The activated carbon must be changed frequently, need to seek treatment methods of abandoned activated carbon, high operating and maintenance cost.

High power consumption, need soot cleaning, high operating and maintenance cost

Need to join spray regularly, high operating and maintenance cost

Secondary pollution.

no secondary pollution.

Having sewerage and sludge.

     Having secondary pollution easily.

no secondary pollution.

Having secondary pollution easily.

 

 
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